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YKA2260-螺旋锥齿轮铣齿机


产品简介技术参数技术亮点加工视频

    YKA2260是六轴六联动的干、湿切、全功能型全数控螺旋锥齿轮机床,可高精度、高效率加工延伸外摆线等高齿和圆弧收缩齿的各种螺旋锥齿轮和准双曲面齿轮。铣齿精度达到GB11365-89锥齿轮和准双曲面齿轮精度标准规定的5级精度,齿面粗糙度可达到Ra1.6。本机床是螺旋锥齿轮高端加工装备,满足高端客户要求。

    YKA2260 is a six-axis full functional machine for dry/wet cutting, which is designed for high-precision and high-efficiency cutting of spiral bevel gears and hypoid gears.Under normal processing conditions, the cutting precision reaches Level 5, specified in standard <GB11365-89>, and the face roughness reaches Ra1.6。This machine is a high-end processing equipment for bevel gears to meet the requirements of high-end customers.


规   格   名   称

Specification

数值

Value

铣刀盘规格

Cutter Size

Face Millingφ(7.5~16)"
Face HobbingR(76~200)mm

加工工件参数

Workpiece Parameters

最大传动比

Max. Transimssion ratio

10:1

最大端面模数(mm)

Max.transverse module

14

齿数

Range of Tooth numbers

5~200

最大节圆直径(mm)

Max.Pitch diameter

Φ600

主轴前端锥孔

Spinlde Nose Bore

大端尺寸(mm)

Outside Diameter

φ152.4

锥度

Taper

(1:16)

锥孔长度(mm)

Depth of Bore

185

刀具主轴刀盘定心圆锥

Tool spindle nose taper

大端尺寸(mm)

Outside Diameter

φ58.221

锥度

Taper

(1:24)

主机外形尺寸(含防护)

Machine Dimension ( including guards)

长(mm)L

4800

宽(mm)W

5300

高(mm)H

3550

机床总功率(Kw)

Gross Power

120

净重(Kg)

Net Weight

35000

整机占地面积(mm2)

Floor Space

6450×5300

产品特点


1.立式龙门高刚性的机床结构,性能稳定可靠,加工精度高;

1.Vertical Gantry Structrue, with stable and reliable perfomance and high degree of processing accuracy;

2.工件主轴及刀具主轴都是用大扭矩电机直接驱动的高刚性电主轴;

2.High-rigid motorized spindle with direct-drive high torque motors;

3.干切削工作效率高,环保节能,加工成本低;

3.Dry cutting with high-effciency,environmentally-friendly and energy-saving, lower cost of processing.

4.零距离上下工件,机床的外围整洁明了。

4. Auotmatic loading, perpheral machine is neat and clear.


产品功能配置

1.机床具备铣削延伸外摆线等高齿和圆弧齿收缩齿齿制的螺旋锥齿轮加工功能;

1.Including FaceHobbing and FaceMilling;

2.高速干切功能;

2.High-speed dry cutting;

3.配备集成在840D SL数控系统中的螺旋锥齿轮HCS加工控制软件;

3.Including HCS Hypoid Cutting Control Software;

4.机床采用全闭环控制模式,所有直线轴配备高精密直线光栅、所有旋转轴配备高精密角度编码器;

4.Full closed-loop control,and all axes with high-precision encoders;

5.机床采用碟簧夹紧液压放松的夹具系统,并配备有夹紧检测功能;

5.Workholding system with disc spring for hydraulic clamping to relex, and clamping measurement;

6.机床具备自动对刀及铣削余量分配功能;

6.Including acutomatic stock divider;

7.带帮助系统的故障提示;

7.Alam with Help system;

8.机床配备全面安全保护(含紧急回退、断电回退、功率保护、温度保护);

8.Safe protection control module (including ESR, Emergency withdraw,Current protection and Temperature protection );

9.自动上下料功能(选配); 

9.Automatic loading (option);


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